Viral Vector And Plasmid DNA Manufacturing Market Size, Share & Trends Analysis Report By Vector Type (AAV, Lentivirus), By Workflow, By Application, By End-use, By Disease, By Region,- Industry Analysis, Share, Growth, Regional Outlook and Forecasts, 2025-2034

Viral Vector And Plasmid DNA Manufacturing Market Size and Growth

The viral vector and plasmid DNA manufacturing market size was exhibited at USD 6.41 billion in 2024 and is projected to hit around USD 40.71 billion by 2034, growing at a CAGR of 20.3% during the forecast period 2025 to 2034.

Viral Vector And Plasmid DNA Manufacturing Market Size 2024 To 2034

Viral Vector And Plasmid DNA Manufacturing Market Key Takeaways:

  • Based on the vector type, the adeno-associated virus (AAV) segment led the market with a largest revenue share of 20% in 2024.
  • The lentivirus segment is expected to grow at a significant CAGR over the forecast period.
  • Based on the workflow, the downstream processing segment dominated the market in 2024 with a largest revenue share of 53.3%.
  • Based on the application, the vaccinology segment dominated the market in 2024 with a largest revenue share of 22.0%.
  • The cell therapy segment is expected to grow at the fastest CAGR over the forecast period.
  • Based on the end use, the research institutes segment dominated the market with the largest revenue share of 58.0% in 2024.
  • The pharmaceutical and biotechnology companies segment is expected to grow significant CAGR over the forecast period.
  • Based on the disease, the cancer segment dominated the market in 2024 with a largest revenue share of 38.0%.
  • The genetic disorders are expected to register the significant CAGR during the forecast period.
  • North America dominated the market and accounted for 48.96% share in 2024.
  • Asia Pacific is expected to be the fastest-growing region with a CAGR during the forecast period.

U.S. Viral Vector and Plasmid DNA Manufacturing Market Size and Growth 2025 to 2034

The U.S. viral vector and plasmid DNA manufacturing market size is evaluated at USD 2.36 billion in 2024 and is projected to be worth around USD 14.96 billion by 2034, growing at a CAGR of 18.27% from 2025 to 2034.

U.S. Viral Vector and Plasmid DNA Manufacturing Market Size 2024 To 2034

North America dominated the market and accounted for 48.96% share in 2024. This can be attributed to the growing engagement of companies in research and product development in gene & cell therapy coupled with a substantial number of contract development organizations in the region. In addition, homegrown companies are expanding their manufacturing facilities in the region.The U.S. held the highest revenue share in North America viral vectors and plasmid DNA manufacturing market owing to the presence of key market players, including CDMOs offering GMP manufacturing services, and the adoption of highly innovative manufacturing technologies for production.

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Asia Pacific is expected to be the fastest-growing region with a CAGR during the forecast period. China is one of the leading countries due to advancements in the regulatory framework for cell-based research activities in the country contributing to the Asia Pacific market growth. Increasing development and commercialization of novel vaccines in the China is also expected to contribute to market growth. For instance, in January 2021, Advaccine Biopharmaceuticals Suzhou Co., Ltd and INOVIO signed licensing agreement to commercialize INO-800—a COVID-19 DNA vaccine—in greater China area, including Taiwan, Hong Kong, Macao, and Mainland China.

The viral vectors and plasmid DNA manufacturing market in China is experiencing significant growth due to increased demand for gene therapies, advancements in biotechnology, and supportive government initiatives. The country's expanding biopharmaceutical sector, coupled with a large patient population, creates a robust market for the manufacturing of viral vectors and plasmid DNA, driving industry growth.

Report Scope of Viral Vector And Plasmid DNA Manufacturing Market

 Report Coverage  Details
Market Size in 2025 USD 7.71 Billion
Market Size by 2034 USD 40.71 Billion
Growth Rate From 2025 to 2034 CAGR of 20.3%
Base Year 2024
Forecast Period 2025-2034
Segments Covered Vector Type, Workflow, Application, End-use, Disease, Region
Market Analysis (Terms Used) Value (US$ Million/Billion) or (Volume/Units)
Regional scope North America; Europe; Asia Pacific; Latin America; MEA
Key Companies Profiled Merck KGaA, Lonza; FUJIFILM Diosynth Biotechnologies; Thermo Fisher Scientific; Cobra Biologics; Catalent Inc.; Wuxi Biologics; TakarBio Inc.; Waisman Biomanufacturing; Genezen laboratories; Batavia Biosciences; Miltenyi Biotec GmbH; SIRION Biotech GmbH; Virovek Incorporation; BioNTech IMFS GmbH; Audentes Therapeutics; BioMarin Pharmaceutical; RegenxBio, Inc.

Viral Vector And Plasmid DNA Manufacturing Market By Vector Type Insights

Based on the vector type, the adeno-associated virus (AAV) segment led the market with a largest revenue share of 20% in 2024. AAVs are in huge demand and their utilization in clinical trials is increasing rapidly as these viruses offer maximum precision in delivering the gene to the region of interest. The increasing adoption is due to clinical trials relating to the development of orthopedic and ocular gene therapy therapies exhibiting increased efficiency and efficacy. In August 2022, an article published in Springer stated that AAV-mediated gene therapy could prevent acquired hearing loss. Application of AAV is rising significantly across various therapeutic areas, thereby witnessing a boost in its adoption rate.

The lentivirus segment is expected to grow at a significant CAGR over the forecast period. Increasing use of lentiviral vectors in ongoing research areas, the research industry is focusing on advancements in these vectors. For instance, scientists are studying the potential of non-integrating lentiviral vectors (NILVs) as a tool to avoid insertional mutagenesis. NILVs can transduce both non-dividing and dividing cells. These vectors have potential applications in CAR-T cell therapy research. Furthermore, a recent study published in June 2022 stated that lentiviral vectors are being used to develop vaccines that specifically target dendritic cells and stimulate a powerful T-cell immune response. These factors are expected to support market growth in the forecast years.

Viral Vector And Plasmid DNA Manufacturing Market By Workflow Insights

Based on the workflow, the downstream processing segment dominated the market in 2024 with a largest revenue share of 53.3%, owing to highly complex procedures carried out for polishing and purification of clinical grade final products. Increase in demand for clinical grade viral vectors, manufacturers are involved in development of novel economic downstream processes to address the challenges associated with conventional lab-scale manufacturing of vectors and is expected to support market growth. For example, combining a fed-batch fermentation technique and genetically optimized cell systems with conventional and novel technologies for the purification of vectors.

The upstream processing segment is expected to grow at significant CAGR over the forecast period. Upstream processing involves infecting cells with virus, cultivating of cells, and harvesting the virus from cells. Advanced product development, such as ambr 15 microbioreactor system for high-throughput upstream process development, is expected to drive the segment. ambr 15 microbioreactor system allows efficient cell culture processing with automated experimental set up and sampling, which requires less labor and laboratory space and time taken for cleaning and sterilization is also very less.

Viral Vector And Plasmid DNA Manufacturing Market By Application Insights

Based on the application, the vaccinology segment dominated the market in 2024 with a largest revenue share of 22.0%. The increasing demand for vaccines for various diseases, such as cancer and infectious diseases like COVID-19, primarily drives this growth. Viral vectors and plasmid DNA are widely used in the development of vaccines, and the increasing emphasis on research and development of new vaccines is expected to drive the growth of this market segment. In addition, the availability of government funding for vaccine development programs is also contributing to the growth of the vaccinology application in the viral vectors and plasmid DNA manufacturing market.

The cell therapy segment is expected to grow at the fastest CAGR over the forecast period owing to increase in personalized cancer treatments. Moreover, the success of Chimeric Antigen Receptor (CAR)-based cell therapies for cancer treatment is expected to further fuel the market growth.

Viral Vector And Plasmid DNA Manufacturing Market By End-use Insights

Based on the end use, the research institutes segment dominated the market with the largest revenue share of 58.0% in 2024. Research activities carried out pertaining to improvement in vector production by research entities is driving the segment. For instance, in July 2021, Bluebird Bio and the Institute for NanoBiotechnology entered a research collaboration to develop novel technologies that boost the production of viral vectors for development of novel gene therapies. The researchers at Institute of NanoBiotechnology developed a highly effective and shelf-stable formulation of ready-to-dose form of DNA particles for producing viral vectors. Increasing number of such research collaborations are expected to fuel market growth.

The pharmaceutical and biotechnology companies segment is expected to grow significant CAGR over the forecast period. This can be attributed to continuous introduction of advanced therapies coupled with subsequent increase in the number of gene therapy-based research programs by pharmaceutical firms. The number of biotech companies that are employing vectors for therapeutics production continues to increase over time.

Viral Vector And Plasmid DNA Manufacturing Market By Disease Insights

Based on the disease, the cancer segment dominated the market in 2024 with a largest revenue share of 38.0%. According to Globocan, the number of new cancer cases is anticipated to reach 28.4 million within the next two decades, with a rise of 47% from 2020, owing to adoption of western lifestyle, high consumption of alcohol, smoking, poor diet choices, and physical inactivity. Growing number of cancer cases is projected to propel the demand for gene therapies to treat cancer patients, consequently, increasing demand for viral vectors and plasmid DNA for the development of these gene therapies.

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The genetic disorders are expected to register the significant CAGR during the forecast period. Genetic disorders are the most focused area of application for gene therapy, with more than 10% of ongoing clinical trials directed toward the same. This makes gene therapy for genetic disorders one of the most crucial markets in the forecast years and it expected to support growth of viral vectors and plasmid DNA manufacturing market.

Some of the prominent players in the viral vector and plasmid DNA manufacturing market include:

Viral Vector And Plasmid DNA Manufacturing Market By Recent Developments

  • In October 2024, AGC Biologics announced that they will be expanding their pDNA manufacturing facility in Germany. This is expected to help the company to reduce the time required for manufacturing

  • In February 2024, BioNTech SE announced that they have completed the setup of first plasmid DNA manufacturing plant of theirs in Germany. This has enabled the company to manufacture pDNA independently for clinical and commercial applications

  • In April 2023, FUJIFILM Holdings Corporation acquired a cell therapy manufacturing unit from Atara Biotherapeutics, Inc. The company will help the manufacturing of Atara's commercial-and clinical stage allogeneic cell therapies at the unit as part of the manufacturing and services agreement

  • In July 2023, Charles River Laboratories announced the launch of the Plasmid DNA Centre of Excellence in the UK. The expansion comes after Charles River acquired Cognate BioServices and Cobra Biologics, two innovative contract development and production companies for plasmid DNA, viral vectors, and cell therapy (CDMOs)

  • In January 2022, WuXi Biologics entered a long-term collaboration with Shanghai BravoBio Co., Ltd to accelerate the development of innovative vaccines, to address the growing challenge of infectious diseases

Segments Covered in the Report

This report forecasts revenue growth at country levels and provides an analysis of the latest industry trends in each of the sub-segments from 2021 to 2034. For this study, Nova one advisor, Inc. has segmented the viral vector and plasmid DNA manufacturing market

By Vector Type

  • Adenovirus
  • Retrovirus
  • Adeno-Associated Virus (AAV)
  • Lentivirus
  • Plasmids
  • Others

By Workflow

  • Upstream Manufacturing
    • Vector Amplification & Expansion
    • Vector Recovery/Harvesting
  • Downstream Manufacturing
    • Purification
    • Fill Finish

By Application

  • Antisense & RNAi Therapy
  • Gene Therapy
  • Cell Therapy
  • Vaccinology
  • Research Applications

By End-use

  • Pharmaceutical and Biopharmaceutical Companies
  • Research Institutes

By Disease

  • Cancer
  • Genetic Disorders
  • Infectious Diseases
  • Others

By Regional

  • North America
  • Europe
  • Asia Pacific
  • Latin America
  • Middle East and Africa (MEA)

Frequently Asked Questions

The global viral vector and plasmid DNA manufacturing market size was valued at USD 6.19 billion in 2023 and is anticipated to reach around USD 39.30 billion by 2033

The global viral vector and plasmid DNA manufacturing market are expected to witness a compound annual growth rate of 20.3% from 2024 to 2033

Merck, Lonza, FUJIFILM Diosynth Biotechnologies, Thermo Fisher Scientific, Cobra Biologics, Catalent Inc., Wuxi Biologics, Takara Bio Inc., and Waisman Biomanufacturing are some key companies operating in the viral vector and plasmid DNA manufacturing market.

The viral vectors and plasmid DNA manufacturing market report scope covers segmentation by vector type, workflow, application, end-use, disease, and region.

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